Laser Welding Machines
Our laser welding systems are 5 times faster than MIG welders and 10 times faster than TIG welders.
The welding speed of our handheld devices is up to 5 metres per minute. Our robotic laser welding speed is up to 12 metres per minute.
The advanced water-cooled technology in our systems enables operation of up to 6 kW of laser light, resulting in flawless welds with minimal distortion and oxidation across a wide range of metals, including stainless steel, copper, and aluminum.
Hand-Held Laser Welding
Easy to learn: laser welding offers unparalleled accuracy, even for users without a welding background, due to the absence of laser light reflection, easy manipulation, and precise heat input to the targeted area.
Safe to use: Laser welding is designed with safety in mind, featuring built-in safeguards like protective shields and automatic shutoff mechanisms. The precision of the laser minimizes exposure to harmful fumes and reduces the risk of injury, ensuring a safe working environment for operators, even in complex or high-precision tasks.
Automated Laser Welding
Automated precision welding: Our laser systems, paired with robotic arms, deliver precise, high-quality welds on complex materials and geometries. The automation ensures accurate positioning, optimizing cycle times and reducing waste, ideal for industries with tight tolerances.
Advanced laser-robot integration: Our technology combines high-speed laser welding with advanced robotic control, enabling synchronized, multi-axis operations. This integration ensures minimal heat-affected zones and reliable, continuous production, with built-in safety and adaptive controls for demanding applications.
Laser Welder Specifications
Model
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FWS-1000-AS
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FWS-1500-AS
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FWS-2000-AS
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FWS-2500-AS
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FWS-3000-AS
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Laser Source
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Fiber Laser
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Output Power
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1000W
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1500W
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2000W
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2500W
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3000W
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Power Adjustment Range
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10–100%
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Wavelength
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1080 nm
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Output Operation
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Continuous / Modulated
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Modulation Frequency
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Up to 50 kHz
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Power Stability
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<3%
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Adujustable Wobble (weld width)
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0.1–5 mm
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Central Focus Distance
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Standard 120 mm (150 mm optional)
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Cooling
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Integrated Water Cooling
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Warm-up Time
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1 minute
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Working Humidity
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<70% (at 40 degrees Celsius)
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Working Temperature
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0–40 degrees Celsius
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Laser Welding Gun Weight
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<1 kg
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Optical Cable Length
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8 m (up to 15 m optional)
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Overall System Dimensions
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1200 x 600 x 1300 mm
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System Weight
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180 kg
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185 kg
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190 kg
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195 kg
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205 kg
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Power Supply
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Single-phase 230 VAC
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Single-phase 230 VAC
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Single-phase 230 VAC
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Three-phase 400 VAC
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Three-phase 400 VAC
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Avg. Power Consumption
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<3.7 kW
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<5.5 kW
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<7.4 kW
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<9.3 kW
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<11.1 kW
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Stainless steel weld thickness (single pass)
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Up to 3 mm
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Up to 4 mm
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Up to 5 mm
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Up to 6 mm
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Up to 7 mm
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Aluminium weld thickness (single pass)
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Up to 2 mm
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Up to 3 mm
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Up to 4 mm
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Up to 5 mm
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Up to 6 mm
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How to choose which system
The simplest way to get started is by sending us a sample of two pieces (preferably around 10 x 10 cm). This allows us to accurately determine the optimal welding speed and performance of the system for your specific material. After testing, we’ll recommend the most efficient system tailored to your needs.
Options
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Laser Diode Sources
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Fume Extraction Unit
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Automatization solutions
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Extended Warranty
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Lens Options
CE Certified
Fully compliant with European safety and quality standards.
Energy efficiency
Consumes 40% less electricity than average MIG machines.
Training & Safety
Designed for operator safety and ease of use.
Warranty
Covered by a comprehensive 24-month warranty.
Advantages of Laser welding
Minimal Physical Distortion: Laser welding effectively avoids thermal and physical distortion, particularly beneficial when joining thin large sheets, resulting in a pristine end product without the need for additional processing.
Low Welding Oxidation: By providing precise heat input to the desired area, laser welding ensures narrow full penetration welds, resulting in aesthetically pleasing final results with minimal welding oxidation.
High Speed: Laser welding boasts remarkable efficiency, surpassing traditional methods such as MIG and TIG welding by more than 5 and 10 times, respectively.
Reliability: Our high-quality Lithuanian industrial design ensures durability and reliability.
Complex Joint Creation: Our laser technology enables the creation of intricate joints with ease, that are not achievable with traditional welding techniques.
Low Heat Application: Laser welding employs a low-heat application, minimizing damage to components or materials during the welding process.
High-Strength Welds: Laser welding produces welds that boast both consistency and high strength, ensuring the integrity of the joint. Laser welds can be monolithic without filler metal.
Excellent Mechanical Properties: Laser welding preserves the material’s structural properties, ensuring that the welded components retain their original mechanical characteristics.
Ultimate Precision: Laser welding offers unparalleled accuracy, even for users without a welding background, due to the absence of laser light reflection, easy manipulation, and precise heat input to the targeted area.
Capability for Long and Wide Sheets: Our laser welding systems enable the welding of sheets with different steel grades and dimensions, facilitating versatile application across various projects.
Cost-Efficient Solution: Diodela’s laser welding systems consume 40% less electricity than average MIG machines when welding materials like 3 mm stainless steel, offering significant cost savings.
Sustainability: Our laser welding systems are designed to be energy-efficient and environmentally friendly, aligning with sustainable manufacturing practices.
Smart and easy use: With an integrated touch screen interface, our laser welding systems enable users to save welding parameters for future use, ensuring consistent results and saving valuable preparation time.